Keep on Reading! If you are not getting satisfying straight cut, here’s a trick. To guide the blade simply use your hands. It has this modern yet rustic feel, and it is cheap and widely available in most hardware stores. One of the easiest and most accurate ways to cut the panels to length is to use a crosscut sled, as shown below. If you’re in the market for a small hand saw, choose the 14-inch model, but if you want more efficiency, you can choose the 20-inch model. As you go deeper in the middle, it gets a bit … Continue straight through the plywood with the saw until it has been cut in two. Also, you need a worthy and quality handsaw to handle pieces better. You want to work without worrying about your tiny sweeties getting hurt. Short panel saws of 12 inches and 20 inches offer adequate control for most woodwork tasks. The English made Spear & Jackson 9550B Traditional Brass Back Tenon Saw is a classic hand saw, that is perfect for precision cutting of small and thin pieces of wood. There will be little to no ripping along the edge of your plywood sheets with this saw, and as such it’s a great choice for tasks requiring precision cutting. But, for more significant tasks like making cabinets, opt for hand saws of 24 inches to 30 inches. Otherwise you may be able to hire a professional, and/or ask the hardware store to cut the sheets at a small extra cost. Make sure your shoulder and forearm are on similar line when you go for a stroke. Back saws include mitre saws, tenon saws, dovetail saws, and other saws with a stiffening rib on top of the saw blade. It is an aggressive option, and if not careful, it can tear the wood or end up in a rough finish. Hand saws are easy to use but at the same time very simple to get a cut from. One common tool that is often found laid around such creative people’s homes is a hand saw. How to Use a Shop Vac to Pick Up Water the Right Way? I’ve had great experiences using a hand saw for cutting plywood, and there are a few easy methods that enable you to make precision cuts easily. Using a 10 ppi panel saw filed crosscut on this 3/4 Walnut plywood produced not only a perfectly straight and square cut, but not tearing or fraying of the super thin face veneer either. We may earn affiliate commissions on purchases made from links on this page. A lot of jigsaws have a feature called an orbital setting. Choose the right kind of blade. Again, you could swap step 3 and 4, but I usually rip first, then cross cut second. It enables better control and a more precise cutting than with a more flexible saw blade, and as such it’s a good choice for thin/small piece of wood that need to be cut with precision. There are basically 2 ways to cut plywood by hand: We’ll get into details with both options below: This method can be used for any type of plywood, but requires a firm hand, patience and some precision. I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. Step 4: Cross Cutting Plywood Sheets to Desired Length. If you already own a circular saw this simple to make zero-clearance circular saw guide will help you make accurate rip and cross cuts in full 4' x 8' sheets of plywood. Sight down the back of the saw from overhead to align it; your … Another trick is to tape the both sides of the cutting line with masking tape and then cut through the tape. Look for a carbide-tipped blade with a high tooth count. I like plywood for multiple reasons, but especially because of how beautiful and durable it is. They usually have more teeth per inch than other saws, and they vary greatly in length and height of the saw blade. So, don’t skip the eye-protective glass as well. Once you get close to the finish of each cut, make sure to use your free hand for holding that cutoff end. That’s it! Yup, even with a power saw, masking the cut line with tape (and cutting through the tape) is the way to go. If you already have a piece of plywood you can do this on your workbench with a pencil and a ruler. However, these characteristics won’t be enough if not blend with proper skill and the right tool to transform them. Run the blade of the saw along the cut line. So for a circular saw and miter saw, make your cuts with the good face down; on the table saw… You want the saw to be in around 30 to 45-degree angle. If you’re cutting it on the ground, place the plywood on top of a 4' x 8' sheet of 2" foam (blue board) and set your blade to the correct depth so it doesn’t contact the ground. You can avoid that through some easy to remember tips given right below. But only when you use the right technique, tips, and control. A good cross-cut hand saw will do the job. Find out how to prevent a saw from binding. Children are not allowed at all. Now that your plywood sheet and jig are both properly secured, it’s time to cut. You want the saw to be in around 30 to 45-degree angle. That’s exactly what I’m going to do next. Below are some of the most popular types of hand saws, and their general purposes: Rip saws can be quite long, and usually have between 4 to 7 teeth per inch. Adjust the Speed. Essential Woodworking Tools for Beginners You Need to Know. And then mark those areas to start cutting with the right preparation. Now you should go with short and vertical strokes to get the cut done. And that will be enough to set it right. It’s best to place the sheet you’re cutting on a set of sawhorses. This means you can rip cut a full sheet of plywood. Below are my personal recommendations, coming from a family of craftsmen. It’s not very surprising that when the wood is involved, you are ought to face a lot of dust and mess. The HAUTMEC Hardpoint HT0024-SA enables you to make fine cuts with the durable 11 teeth per inch saw blade. I wouldn’t recommend this type of hand saw for plywood, unless it’s for internal/non-visible elements and you just need to cut it fast. This will help in better controlling the tool for straighter cuts. NOTE: If your plywood is moving while you are cutting, clamp it onto your saw horses where it won’t be in the way of your cutting. Most hand saws have their teeth measuring between 1 to 32 teeth per inch (TPI). A coping saw could be used for cuts that need extra precision. Once you think the notch made on edge is pretty solid, start with cutting. All you need is some straight leftover wood, such as a pair of 2×4’s or similar, some glue, a few screws, and clams. It is a general-use saw that is able to cut along and across the grain, and the brass back adds additional stability as you cut through the wood. Just as the name suggests, it “rips” through the wood, will indeed rip the edges of plywood sheets if not used with utmost care. The hand saw comprises a blade and a handle. The high Teeth Per Inch or TPI will help you to avoid those splinters easily. But, its success lies on its jagged edges. Here’s a video on how to make the jig: There are many types of hand saws available on the market, and they all have different advantages. Another great tip on how to cut plywood without chipping and make a smooth cut, hold your plywood steady and keep it pressed steadily against the fence, which is the straight edge of your saw. This also lessens the chance of any snapping by keeping plywood stable. WoodworkerHelp is reader-supported. Plywood can also be cut using a vertical panel plywood cutting saw. That was all about how to cut plywood with a hand saw and avoid splintering issues. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the … Going as low as possible while maintaining a similar angle will increase your chances of avoiding splinters or tear outs. Remember what I just told you about the dust? Nevertheless, the Irwin Tools 1773465 Universal Handsaw definitely comes close thanks to its versatility and affordability. Hand saw is an excellent choice for handling plywood. A bleeding finger in between the process is not a good sight, trust me. How to Stain Kitchen Cabinets Without Sanding! Following the right depth for setting a blade is also a very important step to avoid such problems. Make sure you are using a hand saw with more TPI. Make sure the saw blade is in an upright position while you are holding it. While most people tend to think table saws are the only option, you probably don’t own one unless you have access to a workshop. 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